Sustainability Assessment of Expansion Joint Systems: Comparative Analysis of Asphaltic Plug and Strip Seal Joints on Indonesian Highway Bridges

Haris Muhamadun; Sertin Novita Melani Mooy

Authors

Haris Muhamadun Universitas 17 Agustus 1945 Surabaya, Indonesia
Sertin Novita Melani Mooy Universitas 17 Agustus 1945 Surabaya, Indonesia

Keywords:

Asphaltic Plug Joint, Bridge Maintenance, Life-Cycle Cost Analysis, Strip Seal Joint, Structural Durability

Abstract

Bridge expansion joints play a vital role in accommodating structural movements and sustaining traffic loads, yet their performance outcomes vary significantly across joint systems. This study conducts a comparative analysis of Asphaltic Plug Joints (APJ) and Strip Seal Joints (SSJ) on the Krian–Mojokerto Highway Bridge, East Java, Indonesia. The research combines direct field observations of installation and operational performance with secondary data from national standards and cost records of recent maintenance projects. Comparative parameters include installation stages and duration, initial construction cost, five-year life-cycle maintenance cost, durability, and safety performance. Findings show that APJ offers advantages in shorter installation time (7 hours versus 15 hours for SSJ) and lower initial cost (Rp. 2.17 million/m versus Rp. 11.45 million/m). However, APJ requires more frequent maintenance (every ±18 months), resulting in higher five-year costs (Rp. 109 million) and greater safety risks due to cracks and potholes. Conversely, SSJ demonstrates longer service intervals (up to four years), lower long-term costs (Rp. 36.9 million), and better safety outcomes, making it more sustainable for high-traffic bridges. The novelty of this research lies in presenting the first systematic comparison of APJ and SSJ under tropical, high-traffic conditions, integrating technical, economic, and environmental perspectives. The study recommends prioritizing SSJ for future infrastructure planning to enhance safety, durability, and sustainability in bridge expansion systems.

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